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Our die grinder vs angle grinder comparison is going to go over the differences between these two power tools.
Even though they both sound quite similar, they serve different functions. There are some things that can be carried out by both an angle grinder and a die grinder. However, what tool you need depends on the task and material you are working with.
We’ll explore the differences between these tools, the features that are the same for both, and also show you the top die and angle grinders that you can buy.
Top 3 Die Grinders | |
Best Overall: Makita GD0601 1/4″ | Check Price |
Premium Choice: Milwaukee 2784-22 Kit | Check Price |
Most Affordable: Ingersoll Rand 3107G | Check Price |
Top 3 Angle Grinders | |
Best Overall: DeWalt DWE43116 | Check Price |
Great Value: BLACK+DECKER BDEG400 | Check Price |
Most Affordable: Meterk Angle Grinder | Check Price |
Main Differences Between Die Grinder vs Angle Grinder
The main differences between die grinder vs angle grinder are:
- Die grinder is a smaller tool and requires only one hand for use, whereas an angle grinder is a larger tool that requires two hands to operate.
- Die grinder is a tool made for precision work, whereas an angle grinder is a tool made for cutting large materials
- Die grinder is usually powered with less than 1HP, whereas an angle grinder is a tool that has more power than 5HP
- Die grinder tools are usually battery or air-powered, whereas angle grinders are normally powered by electricity
Exploring Die Grinder and Angle Grinder Features
Even though die grinders and angle grinders can be quite different, they do share some similarities and features found in both power tools.
RPM
Both of these power tools rely on revolutions per minute (or RPM). This is one of the ways in which you can gauge how powerful each model is.
Die grinders have a spindle that revolves and this helps to create friction between the tool and the material you are working on. The faster the RPM the more powerful the tool is and the quicker you should get the job done.
Angle grinders have a wheel that rotates at a high RPM. This is also designed to create friction between the tool and the material. Even though angle grinders are more powerful, the basics of how each tool works is essentially the same.
Cutting
Both an angle grinder and a die grinder can be used to cut materials.
There are some differences in the power and the types of materials that you can use each tool on. However, it is a common trait in both of these power tools. Different attachments for each tool can also help to extend their functionality for example with sanding and polishing capability.
Cost
While the price of specific models of die and angler grinders will vary, the actual cost of each tool is roughly the same.
Even though this is a bit surprising at first glance – as one tool is more powerful than the other – it is because they serve different purposes. When you start to add on different parts to a die or angle grinder, you’ll find the cost begin to differ. However, at a base level, there isn’t a lot of difference in the cost of each power tool in similar quality.
Safety
A problem with both of these power tools is that they create a lot of dust and debris can come flying off the materials you are working on.
This is why when using either of these tools, proper safety equipment should be worn. This includes things such as protective glasses and also gloves to safeguard your hands.
Both of these tools can be quite dangerous if you don’t use them properly. You don’t need to be scared of either of these power tools but ensure you wear the right safety gear and follow the correct usage instructions.
Features unique to die grinders
Faster RPM
Even though both die grinders and angle grinders rely on RPM to do their job, die grinders tend to have a faster RPM.
They usually average around 20,000 RPM. This is because they are smaller power tools overall and have smaller discs. This allows them to spin faster although they generally have less horsepower. The fact that they are also used for more intricate tasks is another reason why they need to have a faster RPM overall.
Air powered
Most die grinders are air powered. While you will find some that aren’t, this is the main feature that is pretty unique to these tools especially when you compare them to an angle grinder.
The power comes from air compressors which is generally sufficient for home use and taking on home DIY projects.
Precision work
Die grinders have been designed to carry out precision work. This is why they are smaller and lighter as they need to get into tight spaces.
This work can include sanding and polishing. Depending on what bits you attach to a die grinder, they can also be used for cutting for small pieces of wood, plastic, and even some metal as well.
Features unique to Angle Grinders
Larger tool
Angle grinders are bigger power tools than die grinders.
Even though they are still a handheld tool, they are a bit larger and may sometimes require two hands to operate safely and efficiently. These tools are also a bit bulkier as well whereas a die grinder is shaped more like a screwdriver.
More HP
Angle grinders will generally have less RPM however they will come with more horsepower overall.
The average horsepower for an angle grinder is between 1.5 HP and 5 HP depending on what model you buy. This makes them very powerful and ideal for working on larger materials especially when it comes to cutting.
Electric or battery operated
Angle grinders are usually powered by the mains electric or by a powerful battery.
This helps them to achieve more power. It can be a bit limiting if you need to plug it in or the battery doesn’t last very long, but it is a small trade-off for increased power overall.
Comparing Die Grinder and Angle Grinder pricing
While you will get both expensive and inexpensive models of both these power tools, the average price isn’t massively different in general.
These two tools are designed for different purposes so they aren’t in direct competition with each other. This is why the cost of each tool can be quite similar even though they have very different features when it comes to size, power, and how they are powered.
Pros and Cons
Die Grinder
Pros
- Lightweight and smaller size
- Ideal for intricate jobs and to get into hard to reach areas
- Can work on a variety of different materials
- The assortment of attachments available to extend the functionality
Cons
- Does lack power overall compared to other tools
- The smaller size isn’t always ideal for grip
Angle Grinder
Pros
- Has a powerful motor with good HP
- Ideal for big projects
- Can work on a variety of materials
- Durable and long-lasting
Cons
- Isn’t good for using in small space
- Heavier and usually requires two hands to operate
Top 3 Best Die Grinders
Makita GD0601 1/4″ Die Grinder
The Makita GD0601 1/4″ Die Grinder is a powerful tool that we have looked at before and we listed it as the best die grinder you can get.
This is down to several reasons. One is that even though it is a corder tool, it can be hooked up to a generator so it is pretty adaptable in terms of where you can use it.
With a 3.5 Amp motor and RPM of up to 25,000, this tool packs quite a punch. It only weighs 3.7 lbs and is small too so it is perfect for getting into tight spaces and for overall each of use. This is a really good die grinder overall. It is a little pricey but you certainly get what you pay for.
Milwaukee 2784-22 Die Grinder Kit
The Milwaukee 2784-22 Die Grinder Kit is another fairly expensive option however it comes with everything you need a die grinder to have.
It is cordless and battery charged which is great. Even though you only get around 25 minutes of continuous use, it should be enough to complete small tasks at home. It doesn’t have a variable speed setting but its 20,000 RPM, low noise, and next to no vibration makes it a great tool.
You can read our full Milwaukee Die Grinder review to find out more.
Ingersoll Rand 1/4″ Air Die Grinder
This air-powered die grinder is a great budget option that is on par with many of the more expensive models.
The Ingersoll Rand 1/4″ Air Die Grinder is capable of 27,000 RPM as well as an easy to use ergonomic design. It only weighs 1.75 pounds as well which is great for using for long periods of time if you need it.
It performs really well and it has a durable construction meaning it should last for a long time.
Top 3 Best Angle Grinders
DEWALT Angle Grinder Tool
The DEWALT Angle Grinder Tool benefits from not only being reasonably priced but also coming with a ton of great features too.
This includes a 13 amp motor, 2.3 HP with up to 9,000 RPM, and an innovative Dust Ejection System which actually protects the tool from damage from debris and other material. This is a corded angle grinder and it weighs 5.7 pounds.
This angle grinder comes with 3 different types 27 guards. Overall it is a very good product for what it costs and will do what you need it to with minimum fuss.
BLACK+DECKER Angle Grinder Tool, 4-1/2-Inch, 6 Amp
With a 5 AMP motor and 10,000 RPM, the BLACK+DECKER Angle Grinder Tool, 4-1/2-Inch, 6 Amp is another very good angle grind for you to consider.
It has a neat one-touch shut-off option, three-position side handles and it also comes with a spanner wrench. Again, it probably isn’t going to be powerful enough to handle very hard materials but for woods and metals it will be absolutely fine. It is pretty lightweight as well.
The spanner wrench is required to swap discs which can be a bit of an annoyance but all in all it is a very good power tool to have for home DIY.
Meterk Electric Angle Grinder
This is a bit more of a budget option in the angle grinder market but it still offers good performance.
The Meterk Electric Angle Grinder has an RPM of 12,000 and also comes with a 6A motor. The ergonomic design makes it very easy to use and operate and it also has several safety features.
The spindle lock for disc and accessory changing is a neat addition. It will handle the majority of wood and metal grinding and cutting tasks with relative ease.
If you are looking for an angle grinder but don’t have a ton of money to spend, this is a very sensible option. It won’t be able to handle concrete or really hard surfaces but will be fine with everything else. You can find a bit more information on this angle grinder here.
Are there any alternatives?
Sumake 1/4″ Straight Air Die Grinder
If none of the above die grinders are suitable, you can consider the Sumake 1/4″ Straight Air Die Grinder as a decent option.
It is air powered and comes with a 0.5HP air motor with a precision machined cylinder. You can find die grinders with much higher RPM however, the small and compact nature of this power tool is great for those extra small jobs.
It is very affordable which is a bonus if you don’t have a ton of money to spend. With little vibration and very low noise, you won’t find much better for the price.
Bosch 4-1/2-Inch Angle Grinder
This is another budget option. The Bosch 4-1/2-Inch Angle Grinder weighs just 3.75 pounds and comes with a 6.0 amp motor that can reach 11,000 RPM.
It has an easy to hold and use ergonomic design. You’ll also get Bosch’s Service Minder Brush System as a safety feature. This shuts the power tool off when maintenance is required to avoid any potential safety problems. The sealed switch helps too in avoiding any dust or particles getting into the mechanism.
As a budget angle grinder, it provides really all you need. It is affordable, powerful enough to cope with a variety of materials, and is pretty easy to use as well.
There are different attachments you can add on which will jack up the cost but as a base power tool, it performs well.
FAQs
Question: Is an angle grinder more powerful than a die grinder?
Answer: Yes. Even though a die grinder will usually have a higher RPM, an angle grinder will have a more powerful motor. This is because it is designed to be used more for cutting tougher materials and touching up intricate spaces.
Question: What materials can I use a die grinder on?
Answer: A die grinder is generally used on metal however you can also use it on wood and some plastics. They are used for sanding, polishing and grinding these materials.
Question: What materials can I use an angle grinder on?
Answer: Angle grinders can be used on a wide variety of different materials such as metal, wood and tiles. Some can be used on very hard surfaces such as concrete but it will depend on the overall power of the tool.
Question: Are die and angle grinders safe to use for beginners?
Answer: Yes. As long as you follow the instructions and take the necessary safety precautions such as wearing appropriate safety equipment, you shouldn’t encounter any issues with these power tools.
Our Verdict: Use a Die Grinder for Smaller Work and an Angle Grinder for Larger jobs
At first glance, it is easy to see why many people think these two tools are the same. They both rely on RPM, the cost difference isn’t massive and they can both cut materials.
As you will know by now, once you start getting into the differences between these power tools you can begin to see why you may need both.
Die grinders are designed for smaller and more intricate DIY work that doesn’t require a lot of power but a high RPM. This can include cutting but usually means polishing, sanding, and getting rid of rust.
We recommend the Makita GD0601 1/4″ Die Grinder as an overall great product that has good power combined with a host of other features. It is fairly well priced as well so isn’t going to set you back a lot of money as a tool for home improvement.
Angle grinders are more suited to larger jobs that require a bit more brute force. They are especially good for cutting tough materials and over larger surfaces that a die grinder just won’t be sufficient for.
For an angle grinder, the DEWALT Angle Grinder Tool is a solid choice. Not only is it affordable but it comes with a powerful motor, Dust Ejection System and 3 type 27 guards.
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Sunday 4th of July 2021
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