The Hobart Handler 140 Review – Reliable and Reasonably Priced!

Hobart Handler 140 Review

Hobart is very popular in the welding industry for its collection of welding gears. The company enjoys a high reputation both among veteran welders and unprofessional welders because of its offer of high-quality welders at affordable prices.

Hobart welders are one of the most popular welding tools in America. They come with user-friendly and easy to use user interface with the latest technology features.

Hobart Handler 140 Welder | Zoro

Built with Hobart quality & durability, the Handler 140 is Hobart's most popular MIG welder. Operating on standard 115V household current, the Handler 140 is extremely versatile and perfect for the welder that wants to work on auto body, household repairs, farm projects or yard art projects.

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The Hobart Handler 140 Overview

The Hobart Handler 140 is the most commonly utilized Flux-centered or MIG welding machine among the company’s equipment’s lines. The reason for this is not far-fetched. It comes in excellent structure, and high quality build.

Aside from one welding tool, the Hobart Handler 140 is the smallest flux or Mig piece welding machine manufactured by Hobart. Its relatively small size makes it a great tool choice among DIYers and homeowners.

The welding machine can run a typical 110v power source. With the weight of just fifty-seven pounds, it is lightweight and can easily be transferred from one place to the other when needed.

You can trust the machine to perform with great reliability when welding a collection of vehicle parts and for hoe uses. Besides, the great functionality it provides sufficient value for the money. It is sturdy and long-lasting. Many welders depend on it many years for their welding needs, and it has performed reliably.

You can make use of this Hobart welding machine right out of the box. It is shipped with several accessories which include a reel of flux core cable, a MIG gun, and a controller and a gas hose. Once you get this, the only thing you require to begin MIG welding is your safety gear and gas cylinder.

Hobart Handler 140 MIG Welder

The Hobart Handler 140 Specifications

Hobart Handler 140 is a product of Hobart Brand. It is 12 and 3/8 inch high, 19 and 1/2 inch long and 10 – 5/8 inch wide. The machine performs at a Duty Cycle of 20 percent at 90 Amperes.

The Input Voltage is 115 Volts. It is a Flux core and MIG welding processing welding machine type. It weighs 57pounds (lb) and offers welding thickness of 24 ga and 1/4 inch. The Wire Feed Speed ranges from 40- to 700 IPM. The Amperage welding ranges from 25 to 140 Amperes.

Main Features

  • Wire drive structure produced with industrial-grade cast aluminum drive structures with durable, dependable clamps
  • A user chart which assists you in selecting appropriate settings.
  • A voltage regulator with five different positions settings which assists you to easily modify your curve and help you always to get a stable and smooth curve at varying depths.
  • Slanted dashboard
  • A 10-Foot MIG gun with ground clamp helps you to carry out your welding tasks without needing to move the welders all over the place. Besides, the MIG gun makes use of regular accessories; you can easily get them from local stores.
  • Two gauge controller. It can be used to weld 24 gauges to one quarter inch thickness of steel
  • An inbuilt wire with fast release driver roll levers
  • The gas hose is 5-foot long.
  • It comes with an input voltage of 115 VAC and 20 percent of 90 amps duty cycles.
  • The inbuilt contactor, which works out of the box, can make it easier to use. It is a great safety piece ensures that the electric cords go “cold” electrically when not in use.
  • It features four different voltage outputs and wire feed tracing setups which adjust to suit varying types of materials and thicknesses easy and fast.
  • Basic level access to polarity changeovers with additional tips for packing holes
  • The drill rolls come with double grooves, and these make it easier to switch from one size of wire to the other. The two grooves include one smooth groove and one knurled groove. The knurled groove works for a 0.30 inch to 0.035 inches or 0.8 x 0.9 mm wire.
  • Self-reset thermal over-loading dimensions and specific safety protection against motor damage.
  • It provides a short circuit defense against surplus currents
  • The welding range varies from 25 to 140 amps

What you get out of the box Of Hobart 140 welder

  • Three meters (10 lb) wires with clamp
  • Easy to grip H100S2-10 gun that can be used out of the box
  • Four to eight inches spools which hold the assemblage of the spool center
  • Integrated double-gauge controller and solenoid regulator  with gas hose
  • A self-protecting model of spool flux-centered cable
  • Source of contact instructions
  • Easy to choose, high-tech drive roll
  • Flux-centered cables and solid cables
  • A pluggable power cord
  • A user manual that provides material thickness gauge and welding guide
  • A fitted solenoid that uses gas
  • Procedures, setups, connection guide, integrated into the user manual of Hobart 140 welder.

Hobart Handeler 140 Review


The Hobart 140 is a compact-sized MIG and Flux-core welder. It’s popular and comes in a simple design similar to a lot of more costly welder models. Irrespective of its relatively affordable pricing; this machine offers you a realistic amount of robust power of 140 Amperes.

The welding machine comes with a duty cycle of 20 percent at 90 amperes, which provides you with more than sufficient current requires for day to day welding tasks at home and DIY projects.

When you make use of the MIT capacity of the welding gear, it welds slender materials like steel, stainless steel, and aluminum to the same thickness. The extra choice of flux-core works for welding thicker steel or stainless steel materials.

You can use the machine to weld materials of 24-gauge thin and also materials with a thickness of a one-quarter inch. The MIG welder is a great tool which you can use for assembling of materials, repairs, home maintenances, farm usage, rental shops, and vehicle surfaces tasks.

The Hobart Handler Mig welder is comparatively ultra-light when matched with a lot of other specialized MIG welders. As a result, you can easily move it from place to place, particularly when you need to work with a welder during your travels.

If you have to move from place to place to carry out welding tasks for your clients, it is a good option as it doesn’t occupy too much space in your work van.

Besides, it minimizes the overall workload you take in your work van and lower how much you spend on gas while still providing you with the entire tool you require to efficiently do the job.


You can readily make use of this welder to MIG weld slender materials like steel, stainless steel, and aluminum materials. It has a flux-centered feature which can help you to weld thicker steel or stainless steel materials equal to one-quarter inch.

A fantastic feature on this welder is the infinite control on the wire feed speed that makes it easy for you to make satisfactory modifications.


Hobart Handler 140 Power

The machine comes with an optimal power output of 140 Amperes, which can give you a duty cycle of 20 percent at 90 amperes. The device power is much more than what you require for carrying out any household welding. It works well for welding exhaust pipes of motorcycle, rail tasks, and vehicle surface tasks.

Also, it works perfectly on a low input voltage of 115 volts. This means you can plug the machine into any power plug and weld away! The unit features five different voltage settings, and these make it possible for you to weld materials of thickness equal to one-quarter of an inch.

You can lower the setting and adjust to varying settings depending on the gauge you want to weld. The best gauge on the least setting is 24 gauges while the next best setting is on 16 gauges. There’s an access chart within the welder which makes choosing the right setting for any welding task very easy.


This MIG welder only weighs 57 lbs, and this makes it comparatively easy to move from one place to the other. The weight equally makes it attractive to individuals who love to weld as a hobby.

For easier transportation, you may want to use a wheeled cart to carry it so that you have sufficient storage space for your gas cylinder. The power cord is merely roughly 5 foot. It can be longer. However, the length is still realistic.

Price considerations

The Hobart Handler 140 provides you the best value for your money much more than any other MIG welder out there. Its numerous collections of features make well worth the price. You equally get Hobart 5/3/1 manufacturer warranty which means you can easily get a repair or replacement when any part of it breaks down.

Machine Quality

Hobart welders are premium brands of welding machine. The Hobart 140 features first-class quality materials, both internally and externally. The welding machine comes in superior quality unequaled among related brands. It is sturdy with an attractive finish.

You can immediately tell the quality by looking at its exterior appearance. It is as well fairly lightweight, which makes it a popular choice. Besides, the gun and wire of the welder are lightweight and not difficult to use. The design makes it easier to use and minimizes tiredness and exhaustion while working.


  • Unlimited regulation of the speed of wire feed.
  • The five-position voltage regulator setting helps you to fine-tune settings to get a perfect curve on varying level of thickness.
  • It is the perfect model of MIG welder for performing collections of DIY welding tasks. With the machine, you can weld automobile exhausts, motor part, gun racks, gear carts, metal statues, lawn gears, or tools.
  •  It is easy to arrange and work with out of the box. You only need a few minutes of setup time to start welding with the machine. A novice welder can easily work with the machine without requiring additional professional help. The user guide included in the inside page of the cover is very comprehensive and helps you to figure out what to do easily.
  • It comes with a wonderful Arc performance quality. You get a steady and smooth arc result for any thickness.
  • It comes with integrated safety mechanisms. Besides being a versatile MIG welder, it comes with inbuilt safety features which keep you safe during welding tasks. The heat overload system feature keeps you safe in the event of the surplus flow of current.
  • It  functions well on a power outlet of 110-volt making it very suitable for novice welders
  • The suitable industry quality-compliant cast aluminum wire driving systems provides a durable cable feeding functionality.
  • It is fairly lightweight with a weight of 57 lbs.
  • Appropriate polarity change-over abilitY
  • Minimized welding spatter with exceptional high-precision arc functionality.
  • Accurate cable feed-out for every task even while operating with low current.
  • Double-processing ability allows you to use it to carry out welding task on different types of materials with varying thickness levels.
  • You only require a low operative skill to make use of the machine.
  • It is easy to set-up out of the box


  • The maximum length of the power cord is just roughly 5 foot, which is a bit limiting.
  • You can only use the welder for small to average size welding tasks.
  • If you frequently move with the machine, you may require a wheeled cart to make movement easier.
  • Although the 110-volts power works for some project, it doesn’t work well for some settings.
  • You will require the extra gas cylinder to do MIG welding, which increases the overall cost.
  • It is great for a lot of small welding tasks, but it doesn’t work well for bigger welding tasks.
  • It may not be utilized with different types of generators and thus not suitable for locations that lack direct AC power supply
  • It costs more than similar gas-operated MIG welders.

Who be Will The Perfect User of this Welder?

Who Can Use THe Welder

This welder is user-friendly and easy-to-use, which makes it a great welding option for minor welding tasks and for people who love welding as a hobby.

It is best suited for trainee welders, but it equally works for professional welders. It has sufficient power capacity and highly reliable welding quality that provides you with enough value.

Besides, it can produce sturdier welds on thicker metals. When you’re out there in search of a welder you can rely on for an outstanding value; one which you can easily set up for less industrial welding tasks, Hobart 140 is your best choice!

Hobart Handler 140 Welder | Zoro

Built with Hobart quality & durability, the Handler 140 is Hobart's most popular MIG welder. Operating on standard 115V household current, the Handler 140 is extremely versatile and perfect for the welder that wants to work on auto body, household repairs, farm projects or yard art projects.

Check Price Buy at
We earn a commission if you click this link and make a purchase at no additional cost to you.

Why you need to consider the Hobart 140 welder for your task

Despite the few cons of the welder, it has benefits that far outweigh the drawbacks. Besides, it is a high-quality welder that provides you with durable weld at much affordable pricing compared to other welders with similar functionalities.

The machine can help you weld numerous materials and tools including BBQ pits or tools, fence, sports gears, work apparatus, ornaments, artworks, and so on. This device isn’t easily breakable and feels very strong enough to tackle the task abuse and regularly provide you with the desired outcome.

Given its affordable price point and the enormous value it offers, it is a good long-time investment you’ll be happy with. Besides, the company also offers you an industry warranty of 5/3/1, which means you’re are covered for all engineering flaws or issues you may have with the unit for a long period.

Except you abuse or misuse the equipment, you should be able to enjoy the machine for a long period. However, if it does play up, you can get it repaired or replaced for free under the company’s warranty.

Comparing Hobart Handler 140 with other 140A MIG/Flux Welders

Hobart Handler 140 is one among the series of related welding machines that you can use to tackle both minor and heavier tasks.

It competes favorably with Longevity MIGWELD 140, Everlast Poweri 140e, Forney 309 140, Forney 309 140, Lotos MIG140, Lincoln Easymig 140 and Miller Millermatic 141 as shown in the table below:

Longevity MIGWELD 140


  • Welder Type: MIG/Flux welder
  • Input voltage: 115 Volts
  • Output voltage: 25 to 140 Amperes
  • Duty cycle: 20 percent at 90 Amperes
  • Weight: 54 pounds (lb.)

Everlast Poweri 140e


  • Welder Type: MIG/Flux welder
  • Input voltage: 120 Volts
  • Output voltage: 25 to 140 Amperes
  • Duty cycle: 60 percent at 90 Amperes
  • Weight: 28pounds(lb.)

Forney 309 140


  • Welder Type: MIG/Flux welder
  • The input voltage of 120 Volts
  • Output voltage: 30 to 140 Amperes
  • Duty cycle: 35 percent  at 90 Amperes
  • Weight: 57 pounds (lb.)

Lotos MIG140


  • Welder Type: MIG/Flux welder
  • Input voltage: 110 Volts
  • Output voltage: 30-140 Amperes
  • Duty cycle: 20 percentage at 90 Amperes
  • Weight: 54 pounds (lb.)

Lincoln Easymig 140


  • Welder Type: MIG/Flux welder
  • Input voltage: 120 Volts
  • Output voltage: 30 to 140 Amperes
  • Duty cycle: 20 percent at  90 Amperes
  • Weight: 50 pounds (lb.)

Hobart Handler 140


  • Welder Type: MIG/Flux welder
  • Input voltage: 115 Volts
  • Output voltage: 25 to 140 Amperes
  • Duty cycle: 20 percent at 90 Amperes
  • Weight: 57 pounds (lb.)
Hobart Handler 140 Welder | Zoro

Built with Hobart quality & durability, the Handler 140 is Hobart's most popular MIG welder. Operating on standard 115V household current, the Handler 140 is extremely versatile and perfect for the welder that wants to work on auto body, household repairs, farm projects or yard art projects.

Check Price Buy at
We earn a commission if you click this link and make a purchase at no additional cost to you.

Miller Millermatic 141


  • Welder Type: MIG/Flux welder
  • Input voltage: 120 Volts
  • Output voltage: 30 to 140 Amperes
  • Duty cycle: 20 percent at 90 Amperes
  • Weight: 51 pounds (lb.)
Miller Millermatic 141 MIG Welder | Zoro

This Welder uses a breakthrough control that automatically sets your welder to the proper parameters. Auto-Set offers all-in-one MIG minus the hassle of finding parameters. Simply set the wire diameter, the material thickness, and start welding.

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We earn a commission if you click this link and make a purchase at no additional cost to you.


Does Hobart Handler come with updates?

The welding machine comes with all you require to operate it. It equally contains a flux core wire that helps you just to plug it to a power outlet and start to use it.

Does the Hobart 140 weld aluminum material?

You can use Hobart 140 to weld aluminum and different types of metals.

What is the smallest open-current voltage for Hobart Handler welder?

The machine has the smallest open-current voltage of 28 Volts.

What is the duty cycle of Hobart Handler welder?

Hobart Handler welding machine has five temperature voltage control system. Therefore, the machine turns off by routine in every eight minutes for two minutes.
Thus, if you carry out nonstop chaplet on steel, this would mean a lot of hassle. The machine has a duty cycle of 20 percent at 90 amperes.

Does the welder weld mild steel and aluminum without gas?

The machine can weld mild steel and aluminum without making use of gas up to the thickness of one-quarter inches.

Does the welder come with a carrying cart?

No, the machine does not come with a carrying cart, but you can purchase a carrying cart accessory if your work requires moving about a lot.

Can the machine operate on a standard home outlet?

Yes, the machine operates on any home outlet.

Is Hobart Handler suitable for a trainee welder?

Yes, Hobart 140 is a good machine for starters and welding enthusiasts who love to have a go with DIY projects. You don’t need to have a professional knowledge to use it.
It is a user-friendly MIG welder that anybody can use without requiring any professional help. You only need to select a suitable feed rate, voltage, and power unit to start welding. It is an automatic process that eliminates mess.

What safety precaution should I take while welding with Hobart 140?

You need to put on regular welding safety gears like a protective glove, eye protection glasses, and apron while operating the machine. Also, consider wearing a welding mask, if possible.

Do Hobart Handler 140 welders come with all essential gears?

Yes, the machine contains everything you need for your welding task out of the box. This includes a flux-core wire which you can flux and instantly begin the welding process.
It also comes with the gas valve, MIG gun, gas hose, cable, clamp, power cable, spool tips, dual gauge regulator with a setup guide to help you configure it and start to use the machine. However, you will require a gas cylinder and extra coil of solid wire.


The Hobart Handler 140 is multipurpose, reliable, sturdy, and user-friendly welding equipment that provides you with a good value for the price.

It is perfectly suitable for minor to average welding tasks. However, it can equally manage larger projects comfortably and reliable while at the same time providing a sturdy and long-lasting weld quality.

If you are just beginning your welding career or you want a welder, you can use for a lot of home projects or your professional welding workshop, and as a backup welder, the Hobart handler 140 makes a perfect choice.

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